Ceramic raw material mixing complete set of production line
Ceramic raw material mixing equipment/ceramic raw material mixing production line
Applicable scope:
Widely applicable for solid (i.e. powder to powder) and material mixing in industries such as chemical, pharmaceutical, food, compound fertilizers, health products, dyes, pigments, rubber, building materials, milk powder, feed, additives, animal husbandry, biotechnology, fine chemicals, ceramics, refractory materials, rare earths, plastic glass, new materials, nuclear energy materials, etc.
Application field:
Agriculture: Mixing in the production of pesticides, fertilizers, feed, and various additives.
Food industry: a mixture of baby food, cocoa, animal food, milk powder, salt, starch, etc.
Drying industry: Drying of powder materials.
Chemical industry: mixing of industries such as abrasives, catalysts, ceramics, dyes, plastics, polyester, cosmetics, detergents, etc.
Working principle:
The horizontal double spiral belt mixer efficiently and quickly mixes materials. Under the movement of the spiral belt in the mixing shaft, the inner and outer spiral belts flip the materials over a large range. The inner spiral belt moves the materials to both sides, while the outer spiral belt moves the materials from both sides to the inside, mixing the materials back and forth. The other part of the materials are pushed by the spiral belt and move radially along the axial direction, forming a convective circulation. Due to the stirring of the aforementioned movements, the material achieves rapid and uniform mixing in a relatively short period of time.
Structural features:
1. The machine is a horizontal cylinder with a unique structure of inner and outer spiral belts. It operates smoothly, has reliable quality, low noise, long service life, is easy to install and maintain, and has multiple agitator structures. It is a multifunctional mixing equipment with a wide range of uses.
2. The mixing speed is fast, the mixing uniformity is high, especially the viscosity. A scraper can be installed on the spiral belt, which is more suitable for thick and paste mixing.
3. Under the mixing requirements of different materials (special materials must be mixed and cleaned each time), different spiral belt structures can be used, and the jacket type can be heated and dried.
4. Special atomizing liquids can be equipped with special nozzles.
5. The horizontal body can also be equipped with movable doors for users to clean.
Design features available for selection:
The working volume ranges from 0.008m3 to 20m3.
Material: All carbon steel, all stainless steel, contact material is stainless steel or other special materials.
Can be equipped with cold and hot jacket.
The cylinder can have positive or negative pressure (vacuum) inside.
Discharge position: bottom center, bottom end.
Can be equipped with spraying devices, shredders, star discharge valves, screw conveyors, electrical control boxes, etc.
Type of discharge valve: sliding door valve, ball valve, embedded valve, butterfly valve.
The cylinder body has a "U" shape and a cylindrical shape to choose from.
The mixer has screw bars and special blades to choose from.
Direct transmission, belt transmission, coupling transmission, and hydraulic coupling transmission for full load starting
.Ceramic raw material mixing equipment/ceramic raw material mixing production line exported to Russia
General method for selecting powder mixer
The powder mixing operation is quite complex, especially because the properties of the powder have a significant impact on the mixing effect, making it more difficult to select a larger mixer. Therefore, for the selection of mixers, in addition to mastering the general principles mentioned above, it is also necessary to further master the general methods of selection.
Generally speaking, the selection methods include analogy method, small-scale trial method, and pilot test method. Analogy
Users can quickly select the mixer model they need based on their own materials and referring to the models selected by peer manufacturers. The advantage of this method is that it is simple and requires less investment in the selection process. Due to the reference of other people's experience, the accuracy of the selection is relatively high and there are fewer errors. The disadvantage is that the current market competition is fierce, and sometimes technology is kept confidential among peers, making it difficult to understand the exact real situation.
Small test method
Users can refer to the manufacturer's product introduction, user manual, and other materials based on their own materials, and preliminarily select a small trial model for testing. In the small-scale trial, the performance, mixing uniformity, and optimal mixing state of the mixer should be measured.
In the small-scale experiment, several standardized mixers can be selected for comparative experiments first, and then the mixer can be selected according to the following principles: 1. Mixing uniformity and the required time for mixing;
2. Comprehensively compare equipment costs, energy consumption costs, maintenance costs, and operational simplicity;
3. Installation conditions, if any, site and power limitations. Determine the model based on experimental analysis results. If there are still areas of dissatisfaction with the selected product, equipment modification plans can be proposed to the factory to make it more suitable for production requirements.
Pilot scale method
In the selection of large-scale equipment, sometimes relying solely on small-scale test results is not enough. It is best to also conduct a pilot test. The purpose of the pilot test is to verify the small-scale test results and provide further basis for selection. During the pilot test, the following points should be noted:
1. The larger the scale of the pilot equipment and the closer it is to the large equipment to be selected, the more reliable the test results can be.
2. Due to the limited publication of amplification data for powder mixer, it is necessary to closely cooperate with the manufacturer during the pilot test. Generally, the manufacturer provides operational data or structural improvements for the pilot test (amplification). During the pilot process, attention should also be paid to the uniformity of mixing, power changes, mixing time and the start-up of the mixer, residual amount of materials, and handling or improvement of mixing dead zones. Only when the results of the pilot test are consistent with those of the small-scale test, can there be a reliable basis for further equipment selection.
3. During the pilot test, the given process materials should be used as much as possible, consistent with the materials used in the small-scale or production process.
The advantages of this method are that the selection is relatively accurate, and in future production, the output and quality of the product can be fully guaranteed, and the mixing time, energy consumption, and equipment cost can be controlled within a better range; The disadvantages are: long equipment selection time, high labor and material resources required.
When selecting a mixer, the following points should generally be considered:
1. The operation purpose and given process requirements, including: product properties (or mixture properties), mixing uniformity requirements, production capacity, required equipment materials, whether the operation is intermittent or continuous.
2. Based on the material characteristics of the powder, a comparative analysis is conducted, and the physical properties of the powder related to mixing include:
Detailed Photos
| Technical parameters of horizontal double screw mixer |
| Model and specifications |
Full volume |
working volume |
Power allocation |
External dimensions(mm) |
speed |
notes |
| (L) |
(L) |
(KW) |
A |
B |
C |
(rpm) |
The above data is for reference only. Specific parameters are subject to actual production. |
| WLD-50L |
50 |
30 |
0.75 |
1050 |
600 |
700 |
29~35 |
| WLD-100L |
100 |
60 |
1.1 |
1230 |
650 |
750 |
29~35 |
| WLD-150L |
150 |
90 |
2.2 |
1350 |
720 |
850 |
29~35 |
| WLD-200L |
200 |
120 |
3 |
1700 |
1000 |
930 |
29~35 |
| WLD-300L |
300 |
180 |
5.5 |
2200 |
1020 |
1000 |
29~35 |
| WLD-500L |
500 |
300 |
7.5 |
2500 |
1100 |
1130 |
29~35 |
| WLD-1000L |
1000 |
600 |
7.5~11 |
2800 |
1720 |
1150 |
29~35 |
| WLD-1200L |
1200 |
750 |
7.5~11 |
3010 |
1810 |
1200 |
29~35 |
| WLD-1500L |
1500 |
900 |
7.5~11 |
3100 |
1950 |
1350 |
29~35 |
| WLD-2000L |
2000 |
1200 |
11~15 |
3400 |
2000 |
1800 |
29~35 |
| WLD-3000L |
3000 |
1800 |
11~22 |
4200 |
2300 |
2100 |
29~35 |
| WLD-4000L |
4000 |
2400 |
15~30 |
4275 |
2380 |
2210 |
29~35 |
| WLD-5000L |
5000 |
3000 |
15~30 |
4350 |
2650 |
2240 |
29~35 |
| WLD-6000L |
6000 |
3600 |
18.5~37 |
4900 |
2870 |
2280 |
29~35 |
| WLD-8000L |
8000 |
4800 |
18.5~37 |
5300 |
3400 |
2500 |
29~35 |
| WLD-10000L |
10000 |
6000 |
22~45 |
5600 |
3700 |
2900 |
29~35 |
| WLD-12000L |
10000 |
6000 |
22~55 |
5900 |
4000 |
3200 |
29~35 |
|
| The above specifications and motor power can be configured according to the proportion of materials and customer requirements |
Packaging & Shipping
Company Profile
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a professional manufacturer of electromechanical integration equipment for fine chemicals and related fields. Taking science and technology as the guide, the company devotes itself to the application of domestic and foreign advanced technology, and focuses on serving small and medium-sized chemical enterprises.
Through interactive communication with customers, the company pays close attention to the diversified needs of customers, continuous improvement and innovation, to meet customer requirements, a win-win situation for both customers and owners, and to realize the global line of products.
We can provide equipment including: resin complete sets of equipment, dispersing equipment, mixing equipment, powder mixing equipment, cracking kettle silicone kettle complete sets of production equipment, glass adhesive MS adhesive complete sets of production equipment, double-planet power mixer series, etc., and can complete the overall design, integration, and installation of production lines of the related fields with our products as the core, which can be used in the production of coatings, printing ink, printing and dyeing auxiliaries, viscose, liquid Detergents, cosmetics, building materials, food and many other fields to provide service technology and equipment support.
· is located in Foshan, a famous cultural city with a long history and the economic center of the Pearl River Delta. Sincerely welcome new and old customers to come to us for inquiry and negotiation, and we will cooperate with you to create a better tomorrow with excellent quality, satisfactory price and attentive service!
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a company that provides customers with liquid and powder transportation, mixing, stirring, kneading, packaging and other whole-plant automation of the overall solution provider and customized suppliers of special equipment, is committed to providing customers with automation design and transformation, and continue to develop and innovate, to solve the customer's process problems, to design highly efficient and environmentally friendly products, to improve productivity, to create value for the customer, and to contribute to the environmental protection.
Excellence extraordinary, sail away, the company adhering to the spirit of perseverance, not forgetting the original intention, forge ahead, in order to become the world's first-class equipment and total solution provider and efforts.
The company adheres to the quality first, let the product speak, adhere to the development of innovation, to provide customers with engineering design, equipment manufacturing, installation and commissioning services, and to provide turnkey projects, the implementation of a strict quality assurance system, to meet the needs of our customers with superb production level, advanced management and operation concepts, and quality after-sales service.
The company's main technologies and products:
1. chemical equipment whole plant design, manufacture and installation.
2. complete sets of equipment for unsaturated resins, emulsions, water-based PU, seamstresses, adhesives, paints and coatings, and hot-melt adhesives
3. complete sets of equipment for glass adhesive, MS adhesive, silicone, structural adhesive, electronic potting adhesive, thermal conductive adhesive and polyurethane adhesive, etc.
4 multi-function reactor, strong disperser, planetary mixer, double planetary power mixer, horizontal kneading machine, vertical kneading machine, vacuum disperser, concentric double shaft mixer
5 Horizontal double screw belt mixer, double screw conical mixer, vertical screw belt mixer, plow knife type fly cutter mixer, double shaft gravity mixer, powder mixing equipment
Enterprise vision: to become the world's first-class equipment suppliers of the overall program
Corporate values: make the best use of talents and materials.
Talent concept: Loyalty, Integrity, Responsibility, Learning.
Corporate Culture: Responsibility, Learning, Innovation, Execution, Growing together.
FAQ
Q1:Are you a manufacturer?
Yes, we are a professional machine manufacturer with more than 15 years experience in overseas trade.
Q2:Can your machines be customized?
Yes, almost all of our products can be customized.
Q3:How about your package?
Our machines are first wrapped in plastic film for waterproofing, and then packed into plywood boxes for fixing. We can use wooden crates if shipped in full boxes.
Q4:How do you ship the finished product?
By sea, air, express, FedEx, UPS, etc.
Q5:Delivery time
Within 15-35 days after receiving the payment.
Q6:What is your after-sale service?
Any questions will be answered within 24 hours by email, Skype, phone or Whatsapp/WeChat. Besides, we have professional engineers available for overseas service...
Q7:If the spare parts of the machine is broken, where can I get them?
We will give you the perishable parts, some key parts, such as gear box, our quality is good, if it breaks within one year, we will send it to you for free.
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