Complete production line for double axis mixer/gravity free mixer for milk powder, coffee, and spices
Our company's gravity free mixer, after continuous improvement, has achieved perfect performance indicators in all aspects of the equipment. It is a new type of efficient mixing equipment and has received unanimous praise from customers.
Applicable scope:
Drying and mixing of building materials, mines, coatings, resins, glass silicon, chemicals, pigments, pesticides, fertilizers, feed, feed additives, wheat flour, milk powder, spices, trace components, coffee, monosodium glutamate, table salt, detergents, concrete additives, plastics, and various slurries and powders.
working principle:
The gravity free particle mixer meets user requirements with strong and efficient mixing. The two mixing shafts in the horizontal cylinder rotate in opposite directions at a constant speed, producing efficient mixing efficiency. The rotation speed beyond the zero speed limit promotes the uniform mixing of materials with different particle sizes and densities. The specially arranged blades on the mixing shaft ensure the radial, circumferential, and axial movement of the materials, forming a composite cycle to achieve uniform mixing in a very short time. An atomizing nozzle is installed on the cylinder cover to meet the needs of solid-liquid mixing. This design can generate mild shear force and can crush loose small clumps of materials.
Structural features:
1. It can be used for solid-solid (powder and powder) mixing, solid-liquid (powder and liquid) mixing and drying operations, and can also be used as a reaction equipment. Volume 100-15000 liters.
2. The material is in a state of weightlessness due to the action of starvation machinery inside the machine, which generates widespread convection and diffusion, thereby achieving uniform mixing. The range of materials suitable for mixing is very wide, and there is no segregation when mixing materials with significant differences in physical properties such as specific gravity and particle size. Overcoming the weaknesses of some mixers, achieving high-precision mixing results.
3. High mixing accuracy, when the solid-solid mixture is mixed in a 1:1000 ratio, its standard deviation is between 0.3 to 0.8 parts per 100000, and the passive error of the content is less than 2% (variation factor).
4. The mixing speed is fast, and generally the mixing of powder only takes about 1 minute.
5. Low energy consumption, which is 1/4 to 4/10 of that of a typical mixer. It can be operated in a closed manner, with reliable operation and convenient maintenance.
6. Multiple discharge types such as manual, electric, and pneumatic are available for selection, with no residue and quick discharge.
Complete production line for double axis mixer/gravity free mixer for milk powder, coffee, and spices
General method for selecting powder mixer
The powder mixing operation is quite complex, especially because the properties of the powder have a significant impact on the mixing effect, making it more difficult to select a larger mixer. Therefore, for the selection of mixers, in addition to mastering the general principles mentioned above, it is also necessary to further master the general methods of selection.
Generally speaking, the selection methods include analogy method, small-scale trial method, and pilot test method. Analogy
Users can quickly select the mixer model they need based on their own materials and referring to the models selected by peer manufacturers. The advantage of this method is that it is simple and requires less investment in the selection process. Due to the reference of other people's experience, the accuracy of the selection is relatively high and there are fewer errors. The disadvantage is that the current market competition is fierce, and sometimes technology is kept confidential among peers, making it difficult to understand the exact real situation.
Small test method
Users can refer to the manufacturer's product introduction, user manual, and other materials based on their own materials, and preliminarily select a small trial model for testing. In the small-scale trial, the performance, mixing uniformity, and optimal mixing state of the mixer should be measured.
In the small-scale experiment, several standardized mixers can be selected for comparative experiments first, and then the mixer can be selected according to the following principles: 1. Mixing uniformity and the required time for mixing;
2. Comprehensively compare equipment costs, energy consumption costs, maintenance costs, and operational simplicity;
3. Installation conditions, if any, site and power limitations. Determine the model based on experimental analysis results. If there are still areas of dissatisfaction with the selected product, equipment modification plans can be proposed to the factory to make it more suitable for production requirements.
Pilot scale method
In the selection of large-scale equipment, sometimes relying solely on small-scale test results is not enough. It is best to also conduct a pilot test. The purpose of the pilot test is to verify the small-scale test results and provide further basis for selection. During the pilot test, the following points should be noted:
1. The larger the scale of the pilot equipment and the closer it is to the large equipment to be selected, the more reliable the test results can be.
2. Due to the limited publication of amplification data for powder mixer, it is necessary to closely cooperate with the manufacturer during the pilot test. Generally, the manufacturer provides operational data or structural improvements for the pilot test (amplification). During the pilot process, attention should also be paid to the uniformity of mixing, power changes, mixing time and the start-up of the mixer, residual amount of materials, and handling or improvement of mixing dead zones. Only when the results of the pilot test are consistent with those of the small-scale test, can there be a reliable basis for further equipment selection.
3. During the pilot test, the given process materials should be used as much as possible, consistent with the materials used in the small-scale or production process.
The advantages of this method are that the selection is relatively accurate, and in future production, the output and quality of the product can be fully guaranteed, and the mixing time, energy consumption, and equipment cost can be controlled within a better range; The disadvantages are: long equipment selection time, high labor and material resources required.
When selecting a mixer, the following points should generally be considered:
1. The operation purpose and given process requirements, including: product properties (or mixture properties), mixing uniformity requirements, production capacity, required equipment materials, whether the operation is intermittent or continuous.
2. Based on the material characteristics of the powder, a comparative analysis is conducted, and the physical properties of the powder related to mixing include:
Detailed Photos
| Specification and model |
WZL-0.3 |
WZL-0.5 |
WZL-1 |
WZL-2 |
WZL-3 |
WZL-4 |
WZL-6 |
LHY-10 |
LHY-15 |
| Effective volume(M3) |
0.18 |
0.3 |
0.6 |
1.2 |
1.8 |
2.4 |
3.6 |
6 |
9 |
| Batch maximum production(KG) |
200 |
300 |
600 |
1200 |
1800 |
2500 |
3600 |
6000 |
9000 |
| speed(rpm) |
60 |
60 |
43 |
43 |
43 |
35 |
35 |
29 |
29 |
| Drive power(KW) |
4 |
7.5 |
11 |
15 |
22 |
30 |
37 |
55 |
75 |
| Equipment weight(kg) |
650 |
900 |
1200 |
1600 |
2200 |
3200 |
4500 |
600 |
7500 |
| long |
1200 |
1550 |
1800 |
2100 |
2500 |
2900 |
3600 |
3850 |
5820 |
| wide |
1100 |
13O0 |
1850 |
2250 |
2250 |
2900 |
2100 |
2620 |
2000 |
| tall |
950 |
1150 |
1500 |
1850 |
2000 |
2200 |
2200 |
2530 |
2900 |
Company Profile
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a professional manufacturer of electromechanical integration equipment for fine chemicals and related fields. Taking science and technology as the guide, the company devotes itself to the application of domestic and foreign advanced technology, and focuses on serving small and medium-sized chemical enterprises.
Through interactive communication with customers, the company pays close attention to the diversified needs of customers, continuous improvement and innovation, to meet customer requirements, a win-win situation for both customers and owners, and to realize the global line of products.
We can provide equipment including: resin complete sets of equipment, dispersing equipment, mixing equipment, powder mixing equipment, cracking kettle silicone kettle complete sets of production equipment, glass adhesive MS adhesive complete sets of production equipment, double-planet power mixer series, etc., and can complete the overall design, integration, and installation of production lines of the related fields with our products as the core, which can be used in the production of coatings, printing ink, printing and dyeing auxiliaries, viscose, liquid Detergents, cosmetics, building materials, food and many other fields to provide service technology and equipment support.
· is located in Foshan, a famous cultural city with a long history and the economic center of the Pearl River Delta. Sincerely welcome new and old customers to come to us for inquiry and negotiation, and we will cooperate with you to create a better tomorrow with excellent quality, satisfactory price and attentive service!
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a company that provides customers with liquid and powder transportation, mixing, stirring, kneading, packaging and other whole-plant automation of the overall solution provider and customized suppliers of special equipment, is committed to providing customers with automation design and transformation, and continue to develop and innovate, to solve the customer's process problems, to design highly efficient and environmentally friendly products, to improve productivity, to create value for the customer, and to contribute to the environmental protection.
Excellence extraordinary, sail away, the company adhering to the spirit of perseverance, not forgetting the original intention, forge ahead, in order to become the world's first-class equipment and total solution provider and efforts.
The company adheres to the quality first, let the product speak, adhere to the development of innovation, to provide customers with engineering design, equipment manufacturing, installation and commissioning services, and to provide turnkey projects, the implementation of a strict quality assurance system, to meet the needs of our customers with superb production level, advanced management and operation concepts, and quality after-sales service.
The company's main technologies and products:
1. chemical equipment whole plant design, manufacture and installation.
2. complete sets of equipment for unsaturated resins, emulsions, water-based PU, seamstresses, adhesives, paints and coatings, and hot-melt adhesives
3. complete sets of equipment for glass adhesive, MS adhesive, silicone, structural adhesive, electronic potting adhesive, thermal conductive adhesive and polyurethane adhesive, etc.
4 multi-function reactor, strong disperser, planetary mixer, double planetary power mixer, horizontal kneading machine, vertical kneading machine, vacuum disperser, concentric double shaft mixer
5 Horizontal double screw belt mixer, double screw conical mixer, vertical screw belt mixer, plow knife type fly cutter mixer, double shaft gravity mixer, powder mixing equipment
Enterprise vision: to become the world's first-class equipment suppliers of the overall program
Corporate values: make the best use of talents and materials.
Talent concept: Loyalty, Integrity, Responsibility, Learning.
Corporate Culture: Responsibility, Learning, Innovation, Execution, Growing together.
FAQ
Q1:Are you a manufacturer?
Yes, we are a professional machine manufacturer with more than 15 years experience in overseas trade.
Q2:Can your machines be customized?
Yes, almost all of our products can be customized.
Q3:How about your package?
Our machines are first wrapped in plastic film for waterproofing, and then packed into plywood boxes for fixing. We can use wooden crates if shipped in full boxes.
Q4:How do you ship the finished product?
By sea, air, express, FedEx, UPS, etc.
Q5:Delivery time
Within 15-35 days after receiving the payment.
Q6:What is your after-sale service?
Any questions will be answered within 24 hours by email, Skype, phone or Whatsapp/WeChat. Besides, we have professional engineers available for overseas service...
Q7:If the spare parts of the machine is broken, where can I get them?
We will give you the perishable parts, some key parts, such as gear box, our quality is good, if it breaks within one year, we will send it to you for free.
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