Automatic Rubber Kneader Machine Double Z Blade Mixing Machine
The company's main technology and products:
1. chemical equipment whole plant design, manufacture and installation.
2. complete sets of equipment for unsaturated resins, emulsions, water-based PU, seamstresses, adhesives, paints and coatings, and hot melt adhesives, etc.
3. complete sets of equipment for glass adhesive, MS adhesive, silicone, structural adhesive, electronic potting adhesive, thermal conductive adhesive and polyurethane adhesive, etc.
4 multi-function reactor, strong disperser, planetary mixer, double planetary power mixer, horizontal kneading machine, vertical kneading machine, vacuum disperser, concentric double shaft mixer
5 Horizontal double screw belt mixer, double screw conical mixer, vertical screw belt mixer, plow knife type fly cutter mixer, double-axis non-gravity mixer, powder mixing equipment.
Product Description
Vacuum Kneader is the ideal equipment for mixing, kneading, crushing, dispersing and re-polymerizing various high viscosity elastic-plastic materials of various chemical products, with the advantages of uniform mixing, no dead angle and high kneading efficiency.
Vacuum Kneader is suitable for small batch test production of high viscosity sealant, silicone rubber, neutral acidic glass adhesive, chewing gum, bubble gum, pulp, cellulose, batteries, inks, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics and other industries.
Pressure Requirement.
Vacuum kneading machine can be made into vacuum, pressure, atmospheric pressure. |The
Heating and Cooling.
Heating and cooling structure has jacket, outer half-pipe, heating and cooling methods have steam, thermal oil and hot water, water cooling, etc., using hand-cranked or hydraulic turning cylinder and opening the cover.
Discharging mode.
Vacuum kneading machine has two ways of discharging: hand-cranked cylinder or hydraulic dumping.
Kneader structure: the main motor, reducer, coupling, bearings, transmission structure, vacuum system, electronic control system, etc.; Kneader sealing form: the main shaft sealing, lamb sealing, feeding mouth sealing, etc.; Kneader sealing form: the main shaft sealing, lamb sealing, feeding mouth sealing.
The vacuum kneader works on the principle of a pair of interlocking and rotating paddles.
Sigma (or Z-shaped) produced by the strong shear effect and make the semi-dry state or the
Rubber-like viscous plastic can make the material quickly react so as to obtain a uniform mixing and stirring mechanical devices.
Vacuum kneading machine temperature regulating form adopts electric heating, steam, oil heating, water cooling and other methods.
The hydraulic cylinder and cover are used to turn over the cylinder and start the cover. Discharge methods include hydraulic pressure, cylinder dumping, ball valve discharge, screw extrusion and so on. Cylinder body and pulp leaf and material contact parts are made of SUS304 stainless steel to ensure product quality.
Detailed Photos
Vacuum Kneader is the ideal equipment for mixing, kneading, crushing, dispersing and re-polymerizing various high-viscosity elastic-plastic materials of various chemical products. He is widely used in high-viscosity sealant, silicone rubber, neutral acidic glass glue, chewing gum, bubble gum, aluminum silver paste, silicone, pulp, cellulose, also used in batteries, inks, pigments, dyes, pharmaceuticals, silicone resins, plastics, rubber, cosmetics and other industries.
Vacuum Kneader is widely used in mixing, kneading, crushing, stirring, vulcanization, re-polymerization of high viscosity, high elasticity and plasticity materials. Kneader has the advantages of even mixing, no dead angle, high efficiency of kneading.
Kneader by a pair of matching and rotating blades (usually Z-shaped) produced by a strong shear, extrusion, stirring effect and make the viscous material quickly mixed.
Vacuum kneader can be made into ordinary type, pressure type, vacuum type, high temperature type. According to the material can be divided into carbon steel kneading machine, stainless steel kneading machine and special material kneading machine.
Tempering form using steam, oil high temperature heating, water cooling and other methods. Discharging methods include hydraulic pressure, dumping cylinder, ball valve discharge, screw extrusion, hydraulic flap discharge and so on. And through the PLC real-time control and record the production of temperature, time, viscosity and other related data.
Vacuum kneading machine mainly consists of six major parts: kneading part, seat part, hydraulic system, transmission system, vacuum system and electric control system. The kneading part consists of cylinder body, pulp shaft, wall plate, cylinder cover and so on. The hydraulic system consists of a hydraulic station to manipulate two small oil cylinders and two large oil cylinders to complete the opening and closing of the large cover, turning the mixing cylinder function, the system design pressure is 7.0Mpa. The electric control system has a manual, automatic electric control system, by the user's arbitrary choices and requirements, the operation is convenient and reliable. Transmission system consists of motor, reducer and gear, according to the pinch machine model supporting motor. In the transmission process, it can be synchronized by the motor speed, through the elastic coupling to the reducer, the output device drive fast pulp, so that it reaches the specified speed, can also be adjusted by the frequency converter for speed regulation.
Model No. |
Volume(L) |
Motor
power(KW) |
Rotating speed |
Discharge mode |
Heating mode |
Vacuum
degree(Mpa) |
Fast/slow (rpm) |
Cylinder |
Bottom |
Screw |
Electric heating |
Steam |
Oil circulation |
ZY-3 |
2 |
0.75 |
42/28 |
Yes |
/ |
/ |
Yes |
Yes |
Yes |
-0.096 |
ZY-5 |
3 |
1.5 |
42/28 |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-20 |
12 |
3 |
42/28 |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-50 |
30 |
4 |
42/28 |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-100 |
60 |
5.5 |
42/28 |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-200 |
120 |
7.5-11 |
42/28 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-300 |
180 |
11-15 |
42/28 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-500 |
300 |
22-37 |
32/22 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-1000 |
600 |
37-55 |
32/22 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-2000 |
1200 |
55-90 |
32/22 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
ZY-3000 |
1800 |
75-110 |
32/22 |
|
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
Company Profile
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a production of fine chemicals and related fields of electromechanical integration equipment of professional manufacturers, the company is located in the long history of the cultural city, the Pearl River Delta's economic center - Foshan, and sincerely welcome new and old customers to come to inquire about the negotiation, we will be of excellent quality, satisfactory price, intimate We will cooperate with you with excellent quality, satisfactory price and considerate service to create a better tomorrow!The company takes science and technology as the guide, is committed to the application of advanced technology at home and abroad, and focuses on serving small and medium-sized chemical enterprises. The company through interactive communication with customers, pay close attention to the diversified needs of customers, continuous improvement and innovation, to meet customer requirements, a win-win situation for customers and owners, to achieve the product global line.
We can provide equipment including: resin complete sets of equipment, dispersing equipment, mixing equipment, powder mixing equipment, cracking kettle silicone kettle complete sets of production equipment, glass adhesive MS adhesive complete sets of production equipment, double-planet power mixer series, etc., and can complete the overall design, integration, and installation of production lines of the related fields with our products as the core, which can be used in the production of coatings, printing ink, printing and dyeing auxiliaries, viscose, liquid Detergents, cosmetics, building materials, food and many other fields to provide service technology and equipment support.
Excellence, sail away, the company adheres to the spirit of perseverance and unyielding, not forgetting the original intention, forge ahead, in order to become the world's first-class equipment and total solution provider and strive. Companies adhere to the quality first, let the product speak, adhere to innovation and development, to provide customers with engineering design, equipment manufacturing, installation and commissioning services, and provide turnkey projects, the implementation of a strict quality assurance system, to meet the needs of our customers with superb production level, advanced management concepts, quality after-sales service. Enterprise vision: to become the world's first-class equipment suppliers of the overall program
Corporate values: make the best use of talents and materials.
Talent concept: Loyalty, integrity, responsibility, learning.
Corporate Culture: Responsibility, Learning, Innovation, Execution, Growing Together.
Our Advantages
Zhuoyuan Intelligent is a manufacturer of wet grinding equipment in China, and its equipment are all tailor-made for customers based on customer needs: including laboratory to industrial production and complete sets of system engineering, our purpose: to improve product performance for users, increase production capacity, reduce production energy consumption, reduce production costs, and work together with our customers to enhance the competitiveness of their products!
1. High efficiency and energy saving: Planetary power mixer adopts planetary gear transmission, which is characterized by fast speed and high mixing efficiency, and at the same time saves energy and reduces production cost.
2. Good mixing effect: planetary power mixer adopts multi-layer spiral propeller, which can realize the fast and uniform mixing of materials and ensure the mixing effect and quality.
3. Environmental protection and energy saving: planetary power mixer adopts closed mixing mode, which effectively reduces material scattering and air pollution, and achieves the effect of environmental protection and energy saving.
After Sales Service
Dear Customer:
When you choose our machinery and equipment, you start a trustworthy partnership. We understand that the stable operation of machinery and equipment is crucial to your business, and our after-sales service is a key part of this solid guarantee.
We promise that our professional after-sales team will respond quickly whenever and wherever there is a problem with your machinery and equipment. With rich experience and exquisite technology, they will arrive at the scene as quickly as possible, accurately diagnose and solve the problem, minimizing the impact on your production and operation.
Regular maintenance service is like a source of vitality for machinery and equipment. We will take the initiative to arrange for you to take good care of your equipment, so that it always maintains the best performance state, extends the service life, and creates more value for you.
We also have a 24-hour after-sales service hotline to listen to your needs and feedback at any time. Every question and every suggestion from you is regarded as the driving force for improvement and enhancement.
Choosing our machinery and equipment is choosing peace of mind and worry-free. Let us work hand in hand to provide continuous and strong support for your career development, and jointly move towards a more brilliant future!
Thank you for your trust and support!
Certification
Our Clients
Packaging & Shipping
1. Selection of suitable materials
When choosing the outer packaging materials, the type, size and weight of the goods should be taken into account. Generally speaking, the commonly used external packaging materials are wooden boxes, tin boxes and so on. For fragile or valuable goods, more robust and durable materials should be selected, such as wooden boxes or tin boxes.
2. Reasonable design of packaging structure
In the design of packaging structure, according to the shape and size of the goods to determine the best packaging method.
Style. At the same time, should also take into account the goods in the transportation process may be subject to shock, vibration and pressure. For fragile or easily deformed goods, appropriate protective measures should be taken, such as adding cushioning materials, fill the gap, etc.
3. Clear and precise marking
The outer packaging should be clearly and unambiguously marked on the weight, size, quantity and other important information. In addition, it should also indicate the origin of the goods, destination, sender and recipient information. This can facilitate the identification, sorting and delivery of goods.
4. Use of appropriate packaging materials
In the process of outer packaging, suitable encapsulation materials should be selected, such as plastic film, adhesive tape, carton sealing tape and so on. These materials can effectively prevent the outer packaging from breaking or being opened.
5. Comply with transportation regulations
In international transportation, relevant transportation laws and regulations should be observed. For example, some countries have strict regulations on the transportation of dangerous goods and chemicals, and must indicate the relevant signs and warnings on the outer packaging. In addition, you should also understand the import requirements of the destination country, to avoid non-compliance with the packaging
to avoid the goods being rejected or detained due to non-compliance of packaging.
6. Consider environmental factors
When choosing packaging materials, we should try to consider environmental factors and choose biodegradable or recyclable materials. This can not only reduce the impact on the environment, but also help to enhance the image of corporate social responsibility.
7. Keep the packaging neat and tidy
During the outer packaging process, the packaging should be kept neat and tidy, and ensure that there are no stains, breaks or other defects. This improves the image and quality of the goods and reduces the likelihood of damage and loss of goods during transportation.
FAQ
Q1:Are you a manufacturer?
Yes, we are a professional machine manufacturer with more than 15 years experience in overseas trade.
Q2:Can your machines be customized?
Yes, almost all of our products can be customized.
Q3:How about your package?
Our machines are first wrapped in plastic film for waterproofing, and then packed into plywood boxes for fixing. We can use wooden crates if shipped in full boxes.
Q4:How do you ship the finished product?
By sea, air, express, TNT, DHL, FedEx, UPS, etc.
Q5:Delivery time?
Within 15-35 days after receiving the payment.
Q6:What is your after-sales service?
Any questions will be answered within 24 hours by email, Skype, phone or Whatsapp/WeChat. Besides, we have professional engineers available for overseas service.
Q7:Where can I get the spare parts of the machine if they are broken?
We will give you the fragile spare parts, some key parts, such as gear box, our quality is good, if it breaks within one year, we will send it to you for free.