Large Kneader Electric Heating Vacuum Type High Viscosity Silicone Sealant Kneader
Zhuoyuan company technologies and products:
1. Design, manufacture and installation of chemical equipment.
2. Complete equipment for unsaturated resins, emulsions, water-based PU, seam beautifiers, adhesives, paints, coatings and hot melt adhesives
3. Complete equipment for glass glue, MS glue, silicone, structural glue, electronic potting glue, thermal conductive glue and polyurethane glue
4. Multifunctional reactor, powerful disperser, planetary mixer, double planetary power mixer, horizontal kneading machine, vertical kneading machine, vacuum disperser, concentric twin-shaft mixer
5. Horizontal twin-screw mixer, twin-screw cone mixer, vertical ribbon mixer, plow blade mixer, twin-shaft zero-gravity mixer, complete equipment for powder mixing.
Product Description
The working principle of the vacuum kneader is that a pair of mutually cooperating and rotating paddles (Sigma or Z-shaped) produce a strong shearing effect to make semi-dry or rubbery viscous plastics react quickly to obtain uniform mixing and stirring. The temperature adjustment form of the vacuum kneader adopts electric heating, steam, oil heating, water cooling and other methods, and adopts hydraulic cylinder turning and lid opening. The discharge methods include hydraulic, cylinder turning, ball valve discharge, screw extrusion, etc. The cylinder body and the contact part of the paddle with the material are made of SUS304 stainless steel to ensure product quality.
The vacuum kneading machine is an ideal equipment for mixing, kneading, crushing, dispersing, and repolymerizing various chemical products of various high-viscosity elastic-plastic materials. It has the advantages of uniform mixing, no dead angle, and high kneading efficiency.
The vacuum kneading machine is suitable for small-batch trial production in industries such as high-viscosity sealants, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, pulp, cellulose, batteries, inks, pigments, dyes, medicines, resins, plastics, rubber, and cosmetics.
Pressure requirements:
The vacuum kneading machine can be made into three types: vacuum, pressure, and normal pressure. |
Heating and cooling:
The heating and cooling structure includes a jacket and an outer half pipe. The heating and cooling methods include steam, heat transfer oil, hot water, and water cooling, etc., and the cylinder is turned over and the cover is opened by hand or hydraulic.
Discharging method:
The discharging method of the vacuum kneading machine includes two methods: hand-cranked cylinder turning or hydraulic dumping.
Kneading machine structure: mainly motor, reducer, coupling, bearing, transmission structure, vacuum system, electronic control system, etc.; kneading machine sealing form: mainly shaft seal, lamb seal, feeding port seal, etc.
The vacuum kneader is an ideal equipment for mixing, kneading, crushing, dispersing and repolymerizing various high-viscosity elastic-plastic materials and various chemical products. It is widely used in high-viscosity sealants, silicone rubber, neutral acid glass glue, chewing gum, bubble gum, aluminum silver paste, silica gel, pulp, cellulose, and also in batteries, inks, pigments, dyes, medicines, silicone resins, plastics, rubber, cosmetics and other industries.
The vacuum kneader is widely used in the mixing, kneading, crushing, stirring, vulcanization, and repolymerization of high-viscosity and high-elastic-plastic materials. The kneader has the advantages of uniform stirring, no dead angle, and high kneading efficiency.
The kneader is a pair of blades (usually in a Z shape) that cooperate and rotate with each other to produce strong shearing, extrusion, and stirring to quickly mix the viscous materials.
The vacuum kneader can be made into ordinary type, pressure type, vacuum type, and high-temperature type. According to the material, it can be divided into carbon steel kneader, stainless steel kneader and special material kneader.
The temperature adjustment method adopts steam, oil high-temperature heating, water cooling and other methods. The discharging methods include hydraulic, cylinder tipping, ball valve discharging, screw extrusion, hydraulic flap discharging, etc. And the temperature, time, viscosity and other related data in production can be controlled and recorded in real time through PLC.
The vacuum kneading machine is mainly composed of six parts: kneading part, machine base part, hydraulic system, transmission system, vacuum system and electronic control system. The kneading part is composed of cylinder body, pulp shaft, wall panel, cylinder cover, etc. The hydraulic system is controlled by a hydraulic station to operate two small cylinders and two large cylinders to complete the opening and closing of the large cover and the turning of the mixing cylinder. The system design pressure is 7.0Mpa. The electronic control system has manual and automatic electronic control systems, which can be selected and required by the user at will, and the operation is convenient and reliable. The transmission system consists of a motor, a reducer and gears, and the motor is matched according to the model of the kneading machine. During the transmission process, the motor can synchronize the speed, and after passing through the elastic coupling to the reducer, the output device can drive the fast pulp to reach the specified speed, and the frequency converter can also be used for speed regulation.
| Model |
Effective volume(L) |
Power(KW) |
Speed |
Discharging method |
Heating method |
Vacuum degree
MPa |
| Fast/Slow(rpm) |
Turn over |
Bottom |
Screw |
Electric |
Steam |
Oil |
| ZY-3 |
2 |
0.75 |
42/28 |
Yes |
/ |
/ |
Yes |
Yes |
Yes |
-0.096 |
| ZY-5 |
3 |
1.5 |
42/28 |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-20 |
12 |
3 |
42/28 |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-50 |
30 |
4 |
42/28 |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-100 |
60 |
5.5 |
42/28 |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-200 |
120 |
7.5-11 |
42/28 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-300 |
180 |
11-15 |
42/28 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-500 |
300 |
22-37 |
32/22 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-1000 |
600 |
37-55 |
32/22 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-2000 |
1200 |
55-90 |
32/22 |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
| ZY-3000 |
1800 |
75-110 |
32/22 |
|
Yes |
Yes |
Yes |
Yes |
Yes |
-0.096 |
Our Advantages
Zhuoyuan Intelligent is a manufacturer of wet grinding equipment in China, and its equipment are all tailor-made for customers based on customer needs: including laboratory to industrial production and complete sets of system engineering, our purpose: to improve product performance for users, increase production capacity, reduce production energy consumption, reduce production costs, and work together with our customers to enhance the competitiveness of their products!
1. High efficiency and energy saving: Planetary power mixer adopts planetary gear transmission, which is characterized by fast speed and high mixing efficiency, and at the same time saves energy and reduces production cost.
2. Good mixing effect: planetary power mixer adopts multi-layer spiral propeller, which can realize the fast and uniform mixing of materials and ensure the mixing effect and quality.
3. Environmental protection and energy saving: planetary power mixer adopts closed mixing mode, which effectively reduces material scattering and air pollution, and achieves the effect of environmental protection and energy saving.
After Sales Service
Dear Customer:
When you choose our machinery and equipment, you start a trustworthy partnership. We understand that the stable operation of machinery and equipment is crucial to your business, and our after-sales service is a key part of this solid guarantee.
We promise that our professional after-sales team will respond quickly whenever and wherever there is a problem with your machinery and equipment. With rich experience and exquisite technology, they will arrive at the scene as quickly as possible, accurately diagnose and solve the problem, minimizing the impact on your production and operation. Regular maintenance service is like a source of vitality for machinery and equipment. We will take the initiative to arrange for you to take good care of your equipment, so that it always maintains the best performance state, extends the service life, and creates more value for you.
We also have a 24-hour after-sales service hotline to listen to your needs and feedback at any time. Every question and every suggestion from you is regarded as the driving force for improvement and enhancement.
Choosing our machinery and equipment is choosing peace of mind and worry-free. Let us work hand in hand to provide continuous and strong support for your career development, and jointly move towards a more brilliant future!
Thank you for your trust and support!
Certifications
Our Clients
Packaging & Shipping
1. Selection of suitable materials
When choosing the outer packaging materials, the type, size and weight of the goods should be taken into account. Generally speaking, the commonly used external packaging materials are wooden boxes, tin boxes and so on. For fragile or valuable goods, more robust and durable materials should be selected, such as wooden boxes or tin boxes.
2. Reasonable design of packaging structure
In the design of packaging structure, according to the shape and size of the goods to determine the best packaging method. At the same time, should also take into account the goods in the transportation process may be subject to shock, vibration and pressure. For fragile or easily deformed goods, appropriate protective measures should be taken, such as adding cushioning materials, fill the gap, etc.
3. Clear and precise marking
The outer packaging should be clearly and unambiguously marked on the weight, size, quantity and other important information. In addition, it should also indicate the origin of the goods, destination, sender and recipient information. This can facilitate the identification, sorting and delivery of goods.
4. Use of appropriate packaging materials
In the process of outer packaging, suitable encapsulation materials should be selected, such as plastic film, adhesive tape, carton sealing tape and so on. These materials can effectively prevent the outer packaging from breaking or being opened.
5. Comply with transportation regulations
In international transportation, relevant transportation laws and regulations should be observed. For example, some countries have strict regulations on the transportation of dangerous goods and chemicals, and must indicate the relevant signs and warnings on the outer packaging. In addition, you should also understand the import requirements of the destination country to avoid the goods being rejected or detained because of non-compliance of packaging.
6. Consider environmental factors
When choosing packaging materials, we should try to consider environmental factors and choose biodegradable or recyclable materials. This can not only reduce the impact on the environment, but also help to enhance the image of corporate social responsibility.
7. Keep the packaging neat and tidy
During the outer packaging process, the packaging should be kept neat and tidy, and ensure that there are no stains, breaks or other defects. This improves the image and quality of the goods and reduces the likelihood of damage and loss of goods during transportation.
FAQ
Q1:Are you a manufacturer?
Yes, we are a professional machine manufacturer with more than 15 years experience in overseas trade.
Q2:Can your machines be customized?
Yes, almost all of our products can be customized.
Q3:How about your package?
Our machines are first wrapped in plastic film for waterproofing, and then packed into plywood boxes for fixing. We can use wooden crates if shipped in full boxes.
Q4:How do you ship finished products?
By sea, air, express, TNT, DHL, FedEx, UPS, etc.
Q5:How is the delivery time ?
Within 15-35 days after receiving the payment.
Q6:What is your after-sale service?
Any questions will be answered within 24 hours by email, Skype, phone or Whatsapp/WeChat. Besides, we have professional engineers available for overseas service.
Q7:Where can I get the spare parts of the machine if they are broken?
We will give you the fragile spare parts, some key parts, such as gear box, our quality is good, if it breaks within one year, we will send it to you for free.
Thank you.
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