Laboratory Synthesis Reactors / Chemical Reactor Design
1 The materials for reaction vessels generally include carbon manganese steel, stainless steel, zirconium, nickel based (Hastelloy, Monel) alloys, and other composite materials.
2 The reaction kettle can be made of stainless steel materials such as SUS304 and SUS316L. Mixers include anchor type, frame type, paddle type, turbine type, scraper type, combination type, and the rotating mechanism can use cycloidal pinwheel reducer, continuously variable speed reducer, or variable frequency speed regulation, which can meet the special reaction requirements of various materials.
3 The sealing device can adopt sealing structures such as mechanical seals and packing seals.
4 Heating and cooling can adopt structures such as jacket, half tube, coil, Miller plate, etc. The heating methods include steam, electric heating, and thermal oil to meet the process requirements of different working environments such as acid resistance, high temperature resistance, wear resistance, and corrosion resistance.
5 The reaction kettle can be designed and manufactured according to user process requiremen
8474390000
Nominal volume
L |
Actual capacity
L |
Electric heating power
kw |
Clamp capacity
L |
Inner pot size
φmm |
Outer pot size
φmm |
Gearbox
Model |
Motor power
kw |
Mixing speed
n/min |
| 50 |
62 |
3x2 |
95 |
400 |
600 |
B1 |
1.1 |
60-80 |
| 100 |
130 |
6x2 |
120 |
500 |
700 |
B1 |
1.5 |
60-80 |
| 200 |
247 |
6x3 |
200 |
600 |
800 |
B2 |
2.2 |
60-80 |
| 300 |
355 |
6x3 |
250 |
700 |
900 |
B2 |
3 |
60-80 |
| 500 |
589 |
9x3 |
290 |
900 |
1100 |
B3 |
4 |
60-80 |
| 1000 |
1215 |
9x4 |
560 |
1200 |
1400 |
B3 |
5.5 |
60-80 |
| 2000 |
2244 |
12x4 |
750 |
1300 |
1500 |
B4 |
7.5 |
60-80 |
| 3000 |
3201 |
15x5 |
1015 |
1500 |
1700 |
B4 |
11 |
60-80 |
| 4000 |
4020 |
15x5 |
1226 |
1600 |
1800 |
B5 |
15 |
60-80 |
| 5000 |
5170 |
18x5 |
1400 |
1800 |
2000 |
B5 |
15 |
60-80 |
Introduction:
The white latex reaction kettle is a typical main reaction equipment in the production of chemical raw materials, and is widely used in the production of chemical raw material products. By stirring, heating, and cooling, various materials are dispersed and mixed for reactive polymerization. Its structure generally consists of a kettle body, a transmission device, a stirring device, a heating device, a cooling device, and a sealing device. Corresponding supporting auxiliary equipment: distillation column, condenser, water separator, collection tank, filter, etc.
It is widely used in the production of chemical raw materials such as resin, unsaturated resin, epoxy resin, phenolic resin, curing agent, c, foaming agent/adhesive, 107 adhesive, 108 adhesive, pu adhesive, white latex, adhesive, lotion, acrylic lotion, wallpaper adhesive, pressure sensitive adhesive, runway adhesive, dry hanging adhesive, marble adhesive, civil adhesive, construction adhesive, ab adhesive, paint | coating, silica gel, lithium ion battery anode material, etc. Technical parameters:
Design volume: 50L-35000L (volume can be designed according to requirements.) Reaction temperature: room temperature -300 ºC or higher, depending on operating conditions. Reaction pressure: ± 0.1mpa (normal pressure)
Equipment materials: sus304 stainless steel, sus321 stainless steel, sus316 stainless steel, or q235-b carbon steel.
Mixing forms: blade type, anchor blade type, frame type, screw belt type, turbine type, dispersed disc type, combination type, etc.
Heating methods: electric heating, steam heating, water bath heating. Thermal conductive media: thermal oil, steam, hot water, electric heating. Heat transfer structure: jacket type, outer half tube type, inner coil tube type.
Mixing speed: The selection of mixing speed depends on the needs of material mixing; Conventional liquid material polymerization reaction, with a speed of 63-85r/min; When mixing powder materials with liquids, it is necessary to achieve a dispersion effect at a speed of 0-1460r/min; Emulsification effect needs to be achieved by mixing oil and liquid or two incompatible liquids at a speed of 0-2800 r/min. Structural properties:
Our Advantages
Excellent quality and reasonable price above serviceFoshan Zhuoyuan Intelligent Equipment Co., Ltd. is a professional manufacturer of electromechanical integrated equipment in the field of fine chemical industry and related fields. The company takes technology as the guide, is committed to the application of advanced technology at home and abroad, and focuses on serving small and medium-sized chemical enterprises.
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a professional manufacturer of electromechanical integrated equipment in the field of fine chemical industry and related fields. The company takes technology as the guide, is committed to the application of advanced technology at home and abroad, and focuses on serving small and medium-sized chemical enterprises.
The company closely monitors the diverse needs of customers through interactive communication, continuously improves and innovates to meet their requirements, achieving a win-win situation for both customers and customers, and achieving global product distribution.
The equipment we can provide includes: resin complete set equipment, dispersion equipment, mixing equipment, powder mixing equipment, cracking kettle silicone oil kettle complete set production equipment, glass glue MS glue complete set production equipment, double planetary power mixer series, etc., and can complete the overall design, integration, and installation of production lines in related fields with our products as the core. We can provide service technology and equipment support in many fields such as coatings, inks, printing and dyeing auxiliaries, adhesives, liquid detergents, cosmetics, building materials, food, etc
FAQ
Q: Do the machines need customized ?
A: Yes, the machines are different with other products, most ofthe large-scale machines aredesigned according to our customers'requirements, different customers have different production requirements, so the technical parameter is different for most machines.
Q: Why does it take at least 30 days to finish the machine?
A: Once receipt the deposit from you, we will design the drawings and make out the list of the materials and accessories for the production. Once the drawings are finished, our workers will start the production, from welding, polishing, assembling,debugging, detection and so on. After finish, they need time to check the machines, if found any possible defect parts, they will return to the production until every part is 100% approved.
Q:Can you send the detailed drawings of the machine to us before we place order?
A: We can send you a draft drawing of the machines, and after you place order and pay the deposit, our engineer will design the specific technical parameters fo you and send you the detailed drawings.Once you confirm without questions, we will put it into production.
Q: How is the order process ?
A: Send us inquiry for your required,we will make quotation depend on your requirements, confirmed offer make deposit payment pre-production, balance after finished.
8474390000 
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