Silicone sealant production equipment/complete production line/provide formula
Introduction to the manufacturer of 1100L strong disperser in Foshan, China:
Powerful disperser supporting equipment: 1 press, 2 material cylinders, vacuum pump
Design capacity: 5-5000L
Production cycle: 60 days (with stock available for delivery within 30 days)
Warranty period: 1 year, lifetime service, depending on the specific visa period abroad.
Application field of powerful dispersers
The powerful disperser is a multifunctional high-speed disperser equipped with 2 high-speed motors and 1 low-speed motor, with a maximum speed of up to 3000 revolutions per minute. The strong dispersing machine is suitable for stirring materials such as silicone adhesive, electronic sealant, RTV adhesive, epoxy adhesive, polyurethane adhesive, cosmetics, lithium batteries, etc; The disperser has a strong dispersing effect on materials, allowing solid liquid powder paste and other forms of materials to be fully mixed under high-speed motion. The strong dispersing function meets the process requirements of homogeneous stirring, polymerization reaction, vulcanization, sulfonation dispersion, dissolution, and tempering required by the chemical industry. The mixing process and equipment can be customized according to requirements.
Strong disperser structure:
1. Transmission part: 2 high-speed motors, 1 low-speed motor, dedicated mixer control cabinet;
2. Mixing section: 2 high-speed dispersion shafts and 1 low-speed scraping edge and bottom shaft; On the high-speed shaft, there are 2 layers of butterfly slurry and 1 layer of dispersion disc. The low-speed scraping edge and bottom are scraped using polytetrafluoroethylene plates and combined stirring.
3. Design forms: gantry, single arm, platform
4. Main material: carbon steel+stainless steel
5. Control system: Standard type, explosion-proof EX type, this system is a complete set of equipment control operation. Composed of an electrical control cabinet and an operation button panel. Each moving component has strict interlocking, making it easy, safe, and fast to operate.
6. Hydraulic lifting system: composed of plunger, oil cylinder, oil tank, sealing device, motor, gear pump, valve components, pipe fittings, etc
The stirring principle of the strong disperser:
The equipment has three electric motors, and there are three different forms of mixing blades inside the kettle. One of the mixing blades rotates around the axis of the kettle, while the other two mixing devices rotate at different speeds around their own axis at high speed, causing complex movements of materials inside the kettle and subjected to strong shearing and kneading. The mountain shaped scraper inside the kettle rotates around the axis of the kettle body, scraping out the raw materials stuck on the wall and bottom, making its effect more ideal. The equipment has good sealing performance, can be vacuumed, and has a good exhaust and defoaming effect. The equipment is of hydraulic lifting type, with a stroke lifting on the upper beam, and the cylinder body can move freely, making operation very convenient. The form of agitator can be multi-layer blade type, frame type, butterfly type, impeller type, etc. according to material requirements. Usually, variable frequency speed regulation is used to meet various process requirements.
Instructions for using the powerful disperser:
Press the up button to raise horizontally and vertically to the desired height, then stop. Push in the kettle and lock it firmly. Press the down button to lower the crossbeam, and the slurry shaft will stop when it is about 50-100mm away from the material cylinder mouth. Confirm that the material cylinder is installed in place, then jog the crossbeam to lower. Wait until the slurry shaft enters the material cylinder before lowering. When it is in place, it will stop when it touches the limit switch. At this time, the silicone strip on the sealing cover is just pressing against the material cylinder mouth.
Start the planetary carrier low-speed slurry shaft and high-speed dispersion shaft through a frequency converter, and adjust from low-speed to high-speed for stirring. According to the production process, various materials can be added from each pipe opening
The characteristics of silicone sealant high-speed disperser
The silicone sealant high-speed disperser is a non dead center, high and low speed combination, strong dispersion mixing and stirring equipment, suitable for the mixing, reaction, dissolution, dispersion and other processes of solid-liquid and liquid-liquid materials in industries such as chemical, light industry, food, pharmaceuticals, building materials, pesticides, etc., such as adhesives, silicone sealant, polyurethane adhesive, acrylic acid adhesive, automotive sealant, and packaging adhesive, ointment and paste like materials, lubricating grease and paint, ink and pigment and emulsion, paste like food and additives, etc. This mixer can be used simultaneously with various production forms, with single speed, double speed, variable speed, and three speed options available to meet various process requirements. There are three different forms of mixers in the strong disperser kettle, one of which rotates slowly by scraping the wall, while the other two mixing devices operate at different speeds around their own axis at high speed, causing the material to undergo complex movements in the kettle, subjected to strong shear and kneading. The mountain shaped scraper inside the equipment rotates around the axis of the kettle body, scraping out the raw materials stuck on the wall and bottom to participate in mixing, making its effect more ideal. The equipment has good sealing performance, can be vacuumed, and has a good exhaust and defoaming effect. The equipment kettle cover can be hydraulically lifted. The kettle body can move freely and is very convenient to operate. The form of agitator can be multi-layer blade type, frame type, butterfly type, outer wheel type, etc. according to material requirements.
2, The structure of a powerful disperser
The silicone sealant high-speed disperser machine consists of a base, kettle cover and transmission system, kettle body, hydraulic lifting system, and electrical control system. The base is a welded structure. The kettle body is made of stainless steel, with rubber casters and discharge ports at the bottom, and positioning clamps on the outer wall.
The kettle cover and transmission system include: kettle cover, three operating mechanisms, sealing device, reducer, electric motor, and frequency converter.
The hydraulic lifting system consists of: plunger, oil cylinder, oil tank, sealing device, motor, gear pump, valve components, pipe fittings, etc.
Electrical control system: This system is a complete set of equipment control operations. Composed of an electrical control cabinet and an operation button panel. Each moving component has rigorous interlocking, making operation convenient, safe, and reliable.
Silicone sealant production equipment/complete production line/provide formula
Detailed Photos
- Parameters of silicone sealant high-speed disperser
| technical parameter |
| Model and Specification |
Design Volume |
Effective Capacity |
Power (kw) |
Specification(mm) |
Low Speed(rpm) |
High Speed (rpm) |
Remarks |
| (L) |
(L) |
Dispersion |
stirring |
diameter |
height |
The above data is for reference only |
| QXN-5L |
7 |
5 |
0.75 |
0.75 |
250 |
200 |
0~29 |
0~1460 |
| QXN-20L |
30 |
20 |
1.5 |
1.5 |
550 |
550 |
0~29 |
0~1460 |
| QXN-100L |
150 |
100 |
4 |
5.5 |
600 |
500 |
0~29 |
0~1460 |
| QXN-200L |
300 |
200 |
4 |
5.5 |
700 |
700 |
0~29 |
0~1460 |
| QXN-300L |
450 |
300 |
5.5 |
7.5 |
850 |
800 |
0~29 |
0~1460 |
| QXN-500L |
750 |
500 |
7.5 |
11 |
1000 |
950 |
0~29 |
0~1460 |
| QXN-750L |
1080 |
750 |
11 |
15 |
1200 |
900 |
0~29 |
0~1460 |
| QXN-1000L |
1430 |
1000 |
18.5 |
30 |
1400 |
1000 |
0~29 |
0~1460 |
| QXN-1200L |
1715 |
1200 |
22 |
37.5 |
1450 |
1100 |
0~29 |
0~1460 |
| QXN-1500L |
2150 |
1500 |
30 |
45 |
1500 |
1200 |
0~29 |
0~1460 |
| Specific parameters are subject to actual production |
Company Profile
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a professional manufacturer of electromechanical integration equipment for fine chemicals and related fields. Taking science and technology as the guide, the company devotes itself to the application of domestic and foreign advanced technology, and focuses on serving small and medium-sized chemical enterprises.
Through interactive communication with customers, the company pays close attention to the diversified needs of customers, continuous improvement and innovation, to meet customer requirements, a win-win situation for both customers and owners, and to realize the global line of products.
We can provide equipment including: resin complete sets of equipment, dispersing equipment, mixing equipment, powder mixing equipment, cracking kettle silicone kettle complete sets of production equipment, glass adhesive MS adhesive complete sets of production equipment, double-planet power mixer series, etc., and can complete the overall design, integration, and installation of production lines of the related fields with our products as the core, which can be used in the production of coatings, printing ink, printing and dyeing auxiliaries, viscose, liquid Detergents, cosmetics, building materials, food and many other fields to provide service technology and equipment support.
· is located in Foshan, a famous cultural city with a long history and the economic center of the Pearl River Delta. Sincerely welcome new and old customers to come to us for inquiry and negotiation, and we will cooperate with you to create a better tomorrow with excellent quality, satisfactory price and attentive service!
Foshan Zhuoyuan Intelligent Equipment Co., Ltd. is a company that provides customers with liquid and powder transportation, mixing, stirring, kneading, packaging and other whole-plant automation of the overall solution provider and customized suppliers of special equipment, is committed to providing customers with automation design and transformation, and continue to develop and innovate, to solve the customer's process problems, to design highly efficient and environmentally friendly products, to improve productivity, to create value for the customer, and to contribute to the environmental protection.
Excellence extraordinary, sail away, the company adhering to the spirit of perseverance, not forgetting the original intention, forge ahead, in order to become the world's first-class equipment and total solution provider and efforts.
The company adheres to the quality first, let the product speak, adhere to the development of innovation, to provide customers with engineering design, equipment manufacturing, installation and commissioning services, and to provide turnkey projects, the implementation of a strict quality assurance system, to meet the needs of our customers with superb production level, advanced management and operation concepts, and quality after-sales service.
The company's main technologies and products:
1. chemical equipment whole plant design, manufacture and installation.
2. complete sets of equipment for unsaturated resins, emulsions, water-based PU, seamstresses, adhesives, paints and coatings, and hot-melt adhesives
3. complete sets of equipment for glass adhesive, MS adhesive, silicone, structural adhesive, electronic potting adhesive, thermal conductive adhesive and polyurethane adhesive, etc.
4 multi-function reactor, strong disperser, planetary mixer, double planetary power mixer, horizontal kneading machine, vertical kneading machine, vacuum disperser, concentric double shaft mixer
5 Horizontal double screw belt mixer, double screw conical mixer, vertical screw belt mixer, plow knife type fly cutter mixer, double shaft gravity mixer, powder mixing equipment
Enterprise vision: to become the world's first-class equipment suppliers of the overall program
Corporate values: make the best use of talents and materials.
Talent concept: Loyalty, Integrity, Responsibility, Learning.
Corporate Culture: Responsibility, Learning, Innovation, Execution, Growing together.
FAQ
Q1:Are you a manufacturer?
Yes, we are a professional machine manufacturer with more than 15 years experience in overseas trade.
Q2:Can your machines be customized?
Yes, almost all of our products can be customized.
Q3:How about your package?
Our machines are first wrapped in plastic film for waterproofing, and then packed into plywood boxes for fixing. We can use wooden crates if shipped in full boxes.
Q4:How do you ship the finished product?
By sea, air, express, FedEx, UPS, etc.
Q5:Delivery time
Within 15-35 days after receiving the payment.
Q6:What is your after-sale service?
Any questions will be answered within 24 hours by email, Skype, phone or Whatsapp/WeChat. Besides, we have professional engineers available for overseas service...
Q7:If the spare parts of the machine is broken, where can I get them?
We will give you the perishable parts, some key parts, such as gear box, our quality is good, if it breaks within one year, we will send it to you for free.
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